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Whiteside Down Cut Spiral CNC Router Bit - 1/4" x 3/4"

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Whiteside Down Cut Spiral CNC Router Bit - 1/4

Spiral bits provide a shear cutting edge that leaves a smoother cut than standard router bits. The down cut spiral design provides the best top surface edges, ejecting chips away from the router when routing through material. This design also decreases the tendency to lift thin/small work pieces during CNC routing.

When creating dados this design brings chips up and out of the cut.





Product Details
Whiteside Down Cut Spiral CNC Router Bit
  • Solid Carbide
  • Diameter: 1/4"
  • Cut Length: 3/4"
  • Shank: 1/4"
  • Overall Length: 2-1/2"
  • Flutes: 2

Whiteside Down Cut Spiral CNC Router Bit - Solid Carbide, 1/4" D, 3/4" CL , 1/4" SH, 2-1/2" OL, 2 FL


This tool is also available in our CNC Router Bit Set, a versatile set of high quality, long lasting, solid carbide CNC router bits designed to provide you with the tools needed to cover the most common types of CNC projects.


Price: $18.00
New in: CNC Router Bits

Multi-Purpose Lithium Grease, 3 oz Cartridge

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Multi-Purpose Lithium Grease, 3 oz Cartridge

LubriMatic Multi-Purpose Lithium Grease provides a long-lasting formula suitable for many applications, and is the recommended solution for lubricating the profile linear bearings in our PRO Series CNC machines.







Specs:
  • Quantity: (1) 3-oz cartridge, compatible with the grease gun provided with PRO Series CNC machines
  • NLGI: 1-1/2
  • Drop point: 350° F

Multi Purpose Grease, 3 oz tube


Price: $6.00
New in: Other Tooling / Accessories

12V / 5V Power Supply

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12V / 5V Power Supply
For DIY electronics builders, this power supply offers a compact and easy way to power both our Inductive Proximity Sensors (12V) and an Ethernet Smoothstepper (5V).

Note, this power supply is not required for machines using our Nema 23 Plug and Play or Nema 34 Plug and Play systems, as these systems already contain both a 12V and 5V power source.


Product Features
  • 5V, 4A DC Output on Channel 1
  • 12V, 1A DC Output on Channel 2
  • Universal AC input range of 88 - 264 VAC
Documentation

Price: $15.00
New in: Proximity Sensors

Tested - PRO4896 CNC Router/Plasma Combo Machine

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Tested - PRO4896 CNC Router/Plasma Combo Machine

The team at Tested are champions of science and technology, and explore a fascinating array of related topics and projects through their network of articles, podcasts, videos, and One Day Builds at tested.com and the Tested YouTube Channel.

We’re extremely excited they've added one of our PRO4896 CNC Machines to their workshop, and can't wait to see the creative and amazing things they make with it!



Tested: Building a CNC Router and Plasma Machine!
PRO4896 CNC Router/Plasma Combo Machine


System Highlights:
  • Overall Work Area = X: 63" (1600 mm) / Y: 99.5" (2527 mm) / Z: 8" (203 mm)
    • Plasma Work Area = X: 49" (1245 mm) / Y: 49" (1245 mm) / Z: 5" (127 mm)
    • Routing Work Area = X: 49" (1245 mm) / Y: 50" (1270 mm) / Z: 8" (203 mm)
  • Rapid Speed: 1200 IPM+
  • Repeatability: +/- 0.001” (0.025 mm)
  • Extended Gantry
  • Dual Z Axis
  • Plug and Play CNC Control Electronics
  • Integrated PRO CNC Plasma Control System with Automatic Torch Height Control (THC)
  • PRO linear motion components (profile linear guide rails, precision ballscrew Z axis, and our PRO rack and pinion drive system)
  • Rigid all-metal design (heavy-duty aluminum extrusion and steel plate construction)
  • Easy assembly and low maintenance
  • Proudly designed and supported in the USA by CNC Router Parts: Contact Us

Tested's PRO4896 CNC Router/Plasma Combo Machine

Tested's PRO4896 CNC Router/Plasma Configuration:
Complete PRO4896 4' x 8' CNC Router
ProductConfigurationPrice
PRO4896 4’ x 8’ CNC Machine Kit (with extended gantry)Version: Nema 34 1/2" Shaft Compatible
Z-Axis Travel / Gantry Height: 8" / 8"
Gantry Width: Extended
$5,600
PRO Leg KitSize: 4' x 8'$799
Plug and Play NEMA 34 CNC Control SystemAdditional Motor Drive: +1 [5th-Drive Upgrade]
Cable configuration: (1) 20' and (3) 28' cables [recommended for 4'x8' or 5'x10' machines]
$2,840
Pepperl + Fuchs Proximity Limit Switch KitSensor Configuration: Homing/Limit 6 Sensor Kit (machines larger than 4'x4')
External Power Supply: None (Not required with Plug and Play Electronics)
Connection Kit: None (Not required with Plug and Play Electronics)
$298
2.2 kW Plug and Play Spindle / VFD SystemCompatibility Option: CRP800 (Standard)$1,695
Tramming GMT Spindle Mount$105
Auto Z and Corner Finding Touch Plate$130
Mach3 CNC Control Software$175
Fusion 360 CAD/CAM1-year free commercial license$0


Additional PRO Ballscrew Z Axis
ProductConfigurationPrice
PRO Ballscrew Z Axis8" (200mm)$649
NEMA 34 Motor$119
NEMA 34 Motor Cable28 Foot$50
Pepperl + Fuchs Proximity Sensor$30
M12 Proximity Sensor Cable(1) Straight Male to Right Angle Female, (1) Straight Male to Straight Female$28


PRO CNC Plasma System
ProductConfigurationPrice
PRO CNC Plasma KitTorch Height Control Compatibility: Plug and Play Electronics$1,100
4'x4' PRO CNC Plasma Water Table $775
SheetCam Plasma CAM Software$150

Total Machine Price: $14,544

This machine configuration is available to order right now!

Questions about this CNC machine configuration? Please Contact Us and we will be happy to discuss the options in more detail!

For international shipping, please Contact Us for our best custom freight shipping rates.

Tested's PRO4896 CNC Router/Plasma Combo Machine


Tested: Building a CNC Router and Plasma Machine!
PRO4896 CNC Router/Plasma Combo Machine


New in: CNC Router Parts Kit Builds

PRO Ballscrew Z Axis

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PRO Ballscrew Z Axis

Our PRO Ballscrew Axis is a high-quality linear motion axis capable of carrying large cutting tools, like our 2.2 kW Plug and Play Spindle, at high speeds.

The t-slots on the axis conform to a standard 40mm pitch, and are compatible with our entire range of Router and Spindle Mounts

This axis is included as a standard component in each of our PRO CNC Machine Kits, and is designed to mount to the gantry plate in these systems. It can also be integrated into custom machine applications. We offer two different travel options, 8" standard, or an extended 12" travel for applications requiring longer tools

PRO Ballscrew Z Axis from CNC Router Parts

Key Features:
  • High Accuracy: a pre-loaded ballscrew nut allows for precise, zero-backlash operation, while dual profile linear bearings provide smooth motion.
  • High Speed: the 10mm pitch precision ballscrew allows for rapid travel (200 IPM+), enhancing productivity for drilling and 3D contouring applications.
  • High Load Capacity: features a high-efficiency screw and a uni-directional drag brake to resist back-drive, even when equipped with a heavy 10 kg spindle.
  • Universal Mounting: includes mounting options for both Nema 23 and Nema 34 motors.
  • Reliable: dust cover strip and guides protect both linear rails and ballscrew from debris.
PRO Ballscrew Z Axis from CNC Router Parts

Price: $649.00
New in: PRO Ballscrew Components

DIN Rail and Terminal Block Kit

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DIN Rail and Terminal Block Kit
For DIY electronics builders, this connection kit simplifies wiring, providing terminals to power and connect our Inductive Proximity Sensors . Use with our M12 Female Panel Mount Connectors to create a plugable connection between sensors and your control cabinet.

Note, this power supply is not required for machines using our Nema 23 Plug and Play or Nema 34 Plug and Play systems, as these systems already provide individual powered M12 sensor ports.

Product Features
  • Clamping terminals for fast connection -- requires only a small flat head screwdriver
  • Yellow, Blue, and Grey Terminal Blocks for 12V, Common, and Signal connections
  • Din rail mounted for easy installation in your control cabinet

Price: $25.00
New in: Proximity Sensors

Justin Chambers - PRO4896-PLASMA

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Justin Chambers - PRO4896-PLASMA

Justin has been working the soil of the Willamette Valley his entire life.

He has an eye for design, and the ability to overbuild almost anything if you let him.

With a focus on fabrication and metal working, Justin documents a number of his favorite projects using a variety of techniques and materials.

The adventures of Justin (and his dog Drake) can be found on the Rainfall Projects YouTube channel and Rainfall Projects' Instagram.



CNC Plasma Table

System Highlights:
  • Work Area = X: 49" (1245 mm) / Y: 99.5" (2527 mm) / Z: 8" (203 mm)
  • Rapid Speed: 1200 IPM+
  • Repeatability: +/- 0.001” (0.025 mm)
  • Automatic Torch Height Control
  • PRO linear motion components (profile linear guide rails, precision ballscrew Z axis, and our PRO rack and pinion drive system)
  • Rigid all-metal design (heavy-duty aluminum extrusion and steel plate construction)
  • Plug and Play NEMA Electronics
  • Easy assembly and low maintenance
  • Proudly designed and supported in the USA by CNC Router Parts: Contact Us

Rainfall Projects PRO4896 Plasma Configuration:
ProductConfigurationPrice
PRO4896 4’ x 8’ CNC Machine KitVersion: Nema 34 1/2" Shaft Compatible
Z-Axis Travel / Gantry Height: 8" / 8"
$5,200
PRO Leg KitSize: 4' x 8'$799
Plug and Play NEMA 34 CNC Control SystemAdditional Motor Drive: +1 [5th-Drive Upgrade]
Cable configuration: (1) 20' and (3) 28' cables [recommended for 4'x8' or 5'x10' machines]
$2,840
PRO CNC Plasma KitCompatibility Option: Torch Height Control: Plug and Play Electronics$1,100
4'x8' PRO CNC Plasma Water Table $1,275
Pepperl + Fuchs Proximity Limit Switch KitSensor Configuration: Homing/Limit 6 Sensor Kit (machines larger than 4'x4')
External Power Supply: None (Not required with Plug and Play Electronics)
Connection Kit: None (Not required with Plug and Play Electronics)
$298
Mach3 CNC Control Software$175
SheetCam Plasma CAM Software$150
Fusion 360 CAD/CAM1-year free commercial license$0
Total Machine Price: $11,837

This machine configuration is ready-to-ship and available to order right now!

For international shipping, please Contact Us for our best custom freight shipping rates.





Check out more of Justin and Drakes adventures on his YouTube Channel and Instagram
New in: CNC Router Parts Kit Builds

PRO CNC Plasma Instructions

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PRO CNC Plasma Instructions

Our PRO CNC Plasma systems are currently compatible with Hypertherm 45XP, 65, 85, and 45 (discontinued) systems. These torches are available from a number of sources, although we recommend Baker's Gas if you are ready to purchase. To work with our torch mount, Ohmic touch-off and torch height control system, the Machine Torch, and CPC options are required. Shielded (Mechanized) Consumables are required for use with machine torch systems.

In order to work with the Ohmic touch-off feature that comes standard with our torch mounts, an ohmic retaining cap (sold separately) is required. Below are links to compatible configurations of Hypertherm torches and retaining caps.

Recommended Torches and Retaining Caps:
Plasma Setup
The following steps and downloads are required to set up plasma on your machine:
  1. Follow the instructions in our Getting Started Guide for mechanical setup and wiring of the plasma components.
  2. Download the Custom Merge Files, THC Plugin and Plasma Screenset for plasma
  3. Follow the instructions in our Plasma Software Setup and Usage Guide to install the files you just downloaded. This manual is also a helpful reference for plasma-specific software features like torch height control and anti-dive
  4. Follow the instructions in our Plasma Retrofit Guide to install your Torch Height Control card (not necessary if purchased with CNC Router Parts electronics) and update Mach 3 settings for plasma.
  5. Install the Post processor for SheetCAM, which adds a material touch-off of material to the beginning of each pierce. The link contains both an Ohmic touch off post (recommended for most applications), or a Mechanical touch off post using the floating head switch (recommended only for special applications like rusty materials)
  6. Go through our Operation Checklist before cutting on the machine to insure successful operation.

New in: Instructions & Configuration

Benchtop Standard 2436 2' x 3' CNC Machine Kit

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Benchtop Standard 2436 2' x 3' CNC Machine Kit

Our Benchtop Standard CNC Machine offers class leading performance at an affordable price, giving anyone the opportunity to work with CNC technology without sacrificing quality.

As with our popular Standard CNC and PRO CNC lines of large format CNC machines, the Benchtop Standard offers the power, accuracy, and speed of far more costly alternatives, and is designed & supported by a respected name in the maker community.



CNC Router Parts Benchtop Standard 2' x 3'

Features & Benefits
  • Rigid all-metal design (heavy-duty aluminum extrusion and steel plate construction)
  • Easy Step-by-Step Assembly Instructions
  • Compact design for portability and benchtop storage
  • Cable management (e-chain) included (standard)
  • Optional aluminum T-slot hold down table available
  • Proudly designed and supported in the USA by CNC Router Parts

Specs
  • Work Area:
    • X: 25" (635 mm)
    • Y: 36.75" (935 mm)
    • Z: 7" (178 mm) - 10.9" (278 mm)
      • clearance without spoilboard or aluminum T-slot hold down table
      • range depends on crossmember position option chosen during assembly
  • Cutting Speed: 200 IPM
  • Rapid Speed: 300 IPM
  • Drive System: 5 Start Acme Lead Screw
  • Resolution: 0.00025” (0.00635 mm)
  • Repeatability: +/- 0.002” (0.05 mm)
  • Footprint (fully assembled):
    • Width: 42" (1067 mm)
    • Length: 54.25" (1378 mm)
    • Height: 37" (940 mm)
    • Weight:
      • 173 lbs (78.5 kg)
      • 218 lbs (99 kg) (with optional aluminum T-slot table)

CNC Router Parts Benchtop Standard 2' x 3'
Benchtop Standard CNC Machine,
configured with optional router mount, router, and spoilboard



CNC Router Parts Benchtop Standard 2' x 3'
Benchtop Standard CNC Machine,
configured with optional router mount, router, and aluminum T-slot hold down table


Recommended Optional Accessories

Documentation

Price: $2,445.00
New in: Benchtop CNC Machine Kits

Adjustable Standing Desk

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We've partnered with Vectric, maker of the incredibly popular VCarve Pro and Aspire CNC design software products, to make our standing desk project available. This time we are going beyond offering the project sources and resources to help people reproduce it, we are actively looking to moderate a community design effort on Vectric's V&CO forum to improve the design and show off the results at the 2018 Vectric User Group Meeting in Chicago, IL.  

CNC Router Parts Standing DeskStanding Desk

We've organized the BOM into two tables. The "Base BOM" table contains parts of the design that are "Stable" and unlikely to change much as we iterate this design.   The second, "v1 Syncronization and Locking BOM" table is more likely to change between now and the 2018 User Group Meeting. 
Note: We will preserve the published v1 Standing Desk source material.

For this project we are hosting the Aspire project files and instructions on Vectric’s V&CO portal.  You can read more about this project, download the project, and learn how to get involved on the MakeAStand project page!

Source Files & Assembly Instructions

Standing Desk v1 Base BOM

Part DescriptionQuantity Required 
4080 T-Slot Extrusion with M8 Tapped Ends x 20"3https://8020.net/shop/40-4080.html
40 Series Foot Plate (M16)4https://8020.net/shop/40-2138.html 
M16 Leveling Foot4https://8020.net/shop/12194.html & https://8020.net/shop/12203.html
20mm Linear Rail Bearing Block4https://www.mcmaster.com/#6709k14/=1bfvwfo
20mm Linear Rail 2https://www.mcmaster.com/#6709k43/=1bfvvza
M5 x 18mm Socket Head Fastener32https://www.mcmaster.com/#91290a238/=1bfvzvt 
M8 x 12mm Socket Head Fastener8https://www.mcmaster.com/#91290a416/=1bfw0bf
M8 x 16mm Socket Head Fastener18https://www.mcmaster.com/#91290a418/=1bfw0fy
M8 Threaded Insert6https://www.mcmaster.com/#95596a200/=1bfwwn4 
M5 Threaded Insert12https://www.mcmaster.com/#catalog/123/3330/=199u1om
M8 T-Nut8https://www.mcmaster.com/#90510a213/=1bfw0q2

Standing Desk v1 Syncronization and Locking BOM

Part DescriptionQuantity RequiredSource / Drawings
1/2" Keyed Shaft x 20"1https://www.mcmaster.com/#1497k31/=199u6g6
1/2" QC Bushing w/Flange2https://www.mcmaster.com/#6086k111/=199uhsq 
1/2" Shaft Collar 2https://www.mcmaster.com/#6435k14/=1bfvx1e
10-24 Socket Head Fasteners6https://www.mcmaster.com/#90128a222/=199us4x
   

Rendering Test Page

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Real makers build their own tools!

The best tools are built, not manufactured.  Check out our complete line of ready-to-assemble CNC Routers & Plasma machines and get making!






CNC Router Parts, Your partner for professional, industrial-grade 
Ready-To-Assemble CNC Router and Plasma machines for your business or home shop.

 PRO Series CNC

Our popular PRO Series expandable large-format machines feature industrial power, repeatability, and class-leading standard Z capacity.  This is the culmination of years of experience and thoughtful design utilizing high-performance components such as heavy-duty profile linear guides, precision ballscrew Z axis, and our PRO rack and pinion drive system.  

 Benchtop CNC

Our Benchtop CNC machines are ideal for any workshop or garage, including both entry-level and high-precision, industrial options, available in 2' x 2' and 2 x 3' work-area configurations. 

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ER20 Collet and Nut Set, 1/8", 1/4", 3/8"

Standard CNC Machine Plans (previous revision)

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Standard CNC Machine Plans (previous revision)

CNC Router Parts is pleased to present machine plans for our popular line of affordable, large-format Standard CNC Machine Kits.

The plans shown below feature mechanical components to interface with NEMA 23 motors. For a NEMA 34 system, the Rack and Pinion drives, Z-axis motor mount plate and Z-axis shaft coupler change, but all other aspects of the design remain the same.


Our latest plans (revision are now available in easm format, pdf, and native Solidworks. These plans feature our new drop-in fastener system for easier assembly -- no more fighting with carriage bolts or frustration when things are built out of order. For those not familiar, easm is a free 3D format that allows you to rotate, zoom, and take measurements off of the plans. To view the easm files, just download the free edrawings viewer. Download and enjoy!

Documents
CRP2448
2' x 4' Standard CNC
CRP4848
4' x 4' Standard CNC
CRP4896
4' x 8' Standard CNC
Machine Plans Bundle
(zip Bundle of PDFs/EASMs)
CRP2448-00.zipCRP4848-2012Q2.zipCRP4896-2012Q2.zip
Overall Machine Assembly (PDF)CRP2448-00-01.PDFCRP4848-00-01.PDFCRP4896-00-01.PDF
Base Assembly (PDF)CRP110-00-2448.PDFCRP110-00-4848.PDFCRP110-00-4896.PDF
Gantry Riser Assembly (PDF)CRP120-00-30.PDFCRP120-00.PDFCRP120-00.PDF
Gantry Assembly (PDF)CRP130-00-24.PDFCRP130-00-48.PDFCRP130-00-48.PDF
Z Axis Assembly (PDF)CRP140-00.PDFCRP140-00.PDFCRP140-00.PDF
Solidworks Machine Plans
(zip Solidworks bundle)
CRP2448-SW.zipCRP4848-00sw.zipCRP4896-00sw.zip
For custom sized Standard Series CNC machines, simply choose the instructions for the closest-sized machine above.

For additional help, see our Tips and Tricks for Standard CNC Machine Construction.

New in: Archived Instructions

5' x 5' PRO CNC Plasma Water Table

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5' x 5' PRO CNC Plasma Water Table

With our 5' x 5' PRO CNC Water Table in conjunction with our PRO CNC Plasma Kit you can readily configure one of our PRO6060 5' x 5' CNC Machine for Plasma cutting!






Included components
The 5' x 5' PRO CNC Water Table includes everything you need to integrate with your PRO6060 5' x 5' CNC Machine:
  1. 5' x 5' Water Table
  2. All required hardware to connect the water table to your machine.
  3. Ball Valve and Gasket

PRO4896-PLASMA 4' x 8' PRO Series CNC Plasma Machine
PRO CNC Plasma Water Table


PRO Series CNC Plasma Machine
PRO4848-PLASMA 4' x 4' CNC Plasma Machine
configured with PRO Leg Kit, Plug & Play NEMA 23 CNC Electronics System,
CNC Plamsa Kit, and PRO CNC Water Table


PRO4896-PLASMA 4' x 8' PRO Series CNC Plasma Machine
PRO4896-PLASMA 4' x 8' CNC Plasma Machine,
configured with PRO Leg Kit, Plug & Play NEMA 23 CNC Electronics System,
CNC Plamsa Kit, and PRO CNC Water Table

Please Contact Us with any questions!


Price: $1,295.00
New in: PRO CNC Plasma

5' x 10' PRO CNC Plasma Water Table

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5' x 10' PRO CNC Plasma Water Table

With our 5' x 10' PRO CNC Water Table in conjunction with our PRO CNC Plasma Kit you can readily configure our PRO60120 5' x 10' CNC Machine for Plasma cutting!






Included components
The 5' x 10' PRO CNC Water Table includes everything you need to integrate with your PRO60120 5' x 10' CNC Machine:
  1. 5' x 10' Water Table
  2. All required hardware to connect the water table to your machine.
  3. Ball Valve and Gasket

PRO4896-PLASMA 4' x 8' PRO Series CNC Plasma Machine
PRO CNC Plasma Water Table


PRO Series CNC Plasma Machine
PRO4848-PLASMA 4' x 4' CNC Plasma Machine
configured with PRO Leg Kit, Plug & Play NEMA 23 CNC Electronics System,
CNC Plamsa Kit, and PRO CNC Water Table


PRO4896-PLASMA 4' x 8' PRO Series CNC Plasma Machine
PRO4896-PLASMA 4' x 8' CNC Plasma Machine,
configured with PRO Leg Kit, Plug & Play NEMA 23 CNC Electronics System,
CNC Plamsa Kit, and PRO CNC Water Table

We are now accepting pre-orders for PRO CNC Plasma Systems, which will start shipping on July 14, 2017.

Please Contact Us with any questions!


Price: $1,795.00
New in: PRO CNC Plasma

PRO6060 5' x 5' CNC Router Kit

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PRO6060 5' x 5' CNC Router Kit

The PRO6060 CNC machine kit provides a work area large enough for baltic birch or other 5' x 5' sheet goods.

The PRO6060 also features Profile Linear Guide Rails, our PRO Rack and Pinion drives on the X and Y axes, and Ballscrew Z Axis, offering higher speeds, greatly improved ease of assembly and machine tuning, and greater stiffness and spindle capacity than our Standard CNC machine kits.

It is designed to easily expand to a larger machine in the future simply by adding more framework, gear rack and linear rail.

CNC Router Parts PRO4848
PRO6060 5' x 5' CNC Machine Kitbase configuration

Features & Benefits
  • Premium linear motion components (profile linear guide rails, precision ballscrew Z axis, and our PRO rack and pinion drive system)
  • Rigid all-metal design (heavy-duty aluminum extrusion and steel plate construction)
  • Cable management (e-chain) included (standard)
  • Easy Step-by-Step Assembly Instructions
  • Proudly designed and supported in the USA by CNC Router Parts

Specs
  • Work Area: (PDF)
    • X: 60.8" (1545 mm)
    • Y: 60.8" (1545 mm)
    • Z: 8" (203 mm) or 12" (304 mm) - minus spoil board thickness [1]
  • Footprint: (PDF)
    • Width: 82" (2078 mm) or 93" (2357 mm) with extended gantry [2]
    • Length: 81" (2052 mm)
    • Height:
      • 35" (889 mm)
      • 68" (1727 mm)(with optional Leg Kit)
    • Weight:
      • 332 lbs (151 kg)
      • 403 lbs (183 kg) (with optional Leg Kit)
  • Cutting Speed:
    • 250 IPM+ (NEMA 23 version)*
    • 500 IPM+ (NEMA 34 version)*
  • Rapid Speed:
    • 750 IPM+ (NEMA 23 version)*
    • 1200 IPM+ (NEMA 34 version)*
  • Drive System:
    • X/Y: PRO Rack and Pinion
    • Z: Precision Ballscrew
  • Resolution:
    • X/Y: 0.0005” (0.0127 mm)
    • Z: 0.0002” (0.005 mm)
  • Repeatability: +/- 0.001” (0.025 mm)
  • Accuracy: +/- 0.005” (0.127 mm) or better
*Using CNC Router Parts Electronics

What's included
This kit includes all of the parts needed to build the mechanical portion of a 5' x 5' PRO CNC machine:
  • Aluminum extrusion, cut to length, drilled, counterbored, and tapped for easy assembly
  • Profile Linear Guide Rails and Bearings
  • PRO X & Y bumper kits
  • PRO rack and pinion drives and PRO gear rack
  • Ballscrew Z axis
  • All required fasteners
  • Cable Track (E-chain)
In addition, PRO CNC kits are broken down and packed by sub-assembly, helping to make your build straightforward and organized:
  • Machine Base, 5' x 5' (CRP810-00-6060)
  • Machine Risers (CRP820-00)
  • Machine Gantry, 4' (CRP830-00-60)
  • Z-axis (CRP840-00)

Product Notes
  1. We provide separate options for Z-Axis Travel and Gantry Height. Increasing the gantry height will negatively impact machine stiffness. If you plan to cut mostly sheet goods or harder materials, we do not recommend increasing the gantry height. If you require increased Z-Axis Travel, this can be accomplished without raising the gantry with our 12" Ballscrew Z-axis and standard 8" Gantry Height by recessing your work-piece in the table, or off the front of your machine (select the 12" / 8" option below for this configuration).
  2. We offer an extended gantry width option for dual Z-Axis machine configurations. An extended gantry provides the ability to add a second Z-Axis (now or in the future) and maintain access to the full machine work-area for both tools.

CNC Router Parts PRO4848
PRO6060 5' x 5' CNC Machine Kit
configured with optional Leg Kit (PRO CNC), Plug and Play CNC Control System, and 2.2 kW Spindle / VFD System

Recommended Accessories

Documentation

Price: $4,950.00
New in: PRO CNC Machine Kits

Standard Rack and Pinion Instructions (previous revision)

Next: CNC Tool Tray
Previous: PRO6060 5' x 5' CNC Router Kit
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Standard Rack and Pinion Instructions (previous revision)The R&P has quite a few parts, so we whipped together this quick video on how they all go together. Below that, see our FAQ on the R&P system.

If you would like to purchase this system, it's available in our store here



FAQ on the R&P System
Q: What settings do you use with this system in Mach 3?
A: The base resolution of the system is 190.986 steps per inch with a 200 steps per revolution stepper motor. Multiply this by however many microsteps your driver has. For example, with a G540 (10x microstep), your resolution would be 1909.86 steps per inch.

New in: Archived Instructions

CNC Tool Tray

Next: Proximity Limit Switch Instructions (previous revision)
Previous: Standard Rack and Pinion Instructions (previous revision)
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CNC Tool Tray

This project will help you make a custom fit tool tray that organizes your collets, wrenches, and the router bits from our CNC router bit set!  This is a great project for someone looking to gain more confidence with the digital fabrication workflows using our machines with Vectric Aspire or VCarve Pro!




Sources

 

Using the VCarve Pro Project

We've pre-configured the Vectric project though you can watch the video below to get a better overview of how we made it and what settings to verify before running on your machine. 


New in: Design and Make Project Series

Proximity Limit Switch Instructions (previous revision)

Next: Pepperl + Fuchs Proximity Sensor (NBB7-F10-E0-V1)
Previous: CNC Tool Tray
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Proximity Limit Switch Instructions (previous revision)

Thanks for purchasing our inductive Proximity Limit Switch Kit.

The following instructions go over the hardware and software settings required to set up Homing (including auto-squaring of your gantry for dual-drive machines) and Limits with our inductive proximity switches.

The switches themselves are fairly simple, but setting up the coordinated motion of the machine for homing is best done with the following step by step approach.

Step 1: Install Sensors and Verify Motor / Sensor Installation
Homing your machine requires moving each axis towards its designated home sensor, so it is important to make sure your motors and sensors are installed in the correct physical positions on the machine.

On machines with slaved axes, it is particularly important to verify which axis is the primary Y, and which is the slaved Y (generally the B axis, however in some cases the A axis, depending on the controller you have), as the Y and slave Y sensors (again, B or A) need to be matched with the correct axis of motion for auto-squaring.

The diagrams below show the correct installation of motors and sensors on the machine:


Note: a single Z switch may also be employed on your system for the purpose of homing the Z axis and serving as a Z+ limit.
To physically install your sensors, install the sensor bodies through the holes in the bumper plates. Each sensor has about an 8mm sensing distance to steel parts, and about 5mm sensing distance to aluminum. We recommend mounting each sensor about 4mm (3/16”) back from the face of the rubber bumper.
Use the jam nuts provided with each sensor to hold the sensor in place, but leave these loose until you complete your homing setup and tune the sensors for squaring.
Step 2: Verify Coordinate System and Motion Direction
Once you have determined your motors and sensors are in the correct positions on the machine, you will want to verify that your machine is moving in the correct direction. To do so, jog the machine by using the arrow keys.

The up and down arrow keys should cause your gantry to move back and forth along the Y axis, the left and right arrow keys should move the Z carriage side to side along gantry (X axis), and the page-up and page-down keys should move the Z axis up and down.

See the diagrams below for the correct machine coordinate system:



It can be helpful to stand at the front of the machine (facing the gantry, looking at the Z axis) in order to visualize the coordinate system. You will want to verify the following:
  • When you press the up arrow key, the gantry should move towards the back of the machine (away from you), and your Y digital readout in Mach should count up (positive direction).
  • When you press the down arrow key, the gantry should move towards the front of the machine (towards you), and your Y digital readout in Mach should count down (negative direction).
  • When you press the left arrow key, the Z carriage should move to your left (towards the Y axis), and your X digital readout in Mach should count down (negative direction).
  • When you press the right arrow key, the Z carriage should move to your right (towards the slaved axis), and your X digital readout in Mach should count up (positive direction).
  • When you press the page-up key, the Z axis should move up (raise away from the table), and your Z digital readout in Mach should count up (positive direction).
  • When you press the page-down key, the Z axis should move down (towards the table), and your Z digital readout in Mach should count down (negative direction).
If any of your axes move in the wrong direction, you will want to switch the “active low” direction pin for those axes under the Config->Ports and Pins->Motor Outputs menu.

Please note, if you change this pin for Y, you will also need to change it for your slaved axis (either B or A)! Otherwise the two sides of the machine will try to move in opposite directions.

For rack and pinion drives, the direction pin setting for the Y and slaved Y motors will be opposite one another, as the R&P drives rotate opposite one another. For Benchtop systems or other dual screw systems, the Y and slaved Y direction bits will be the same.
Step 3: Plug Sensors into Control Unit
Depending on which control system you have, the physical installation of your switches will be different. However, regardless of which controller you have, we recommend setting your switches per the following chart:
Physical SensorPurposeNote
X-X- limit, X HomeSensors X- and X+ will be plugged into the same input port on your controller
X+X+
Y-Y- limit, Y HomeSensors Y- and Y+ will be plugged into the same input port on your controller
Y+Y+ limit
Z+Z+ limit, Z Home
B or AB or A (Y slave) HomeSensor B/A is used for auto-squaring the gantry during homing, so needs its own port on your controller

CRP800 Pre-wired Systems
For our newest pre-wired electronics systems, which feature M12 terminals for the inputs, each sensor has its own port (X+, X-, Y+, Y-, Z, and SLAVED). On these systems, the Y axis is slaved to the B axis, so all setup for the slaved axis (both motor and sensors) should be for "B" in subsequent instructions.

CRP500 Pre-wired Systems
For older pre-wired electronics systems with locking stereo connectors for the inputs, use one of the provided splitter cables to plug the Y+ and Y- sensor cables into the first port (labeled “Y”), and the other to plug the X+ and X- sensor cables into the second port (labeled “X”). The slaved sensor cable will plug directly into the port labeled “A” without a splitter. Note, you must use the provided stereo splitter cable here – mono splitters will not work and may short the 12V power line.

G540
For G540 based systems, see our specific instructions for this control system.

CRP300 NEMA 34 systems
For older PMDX-126 based NEMA 34 systems, you will use the provided 3 pin connectors to install the sensor wires, per the following standard NPN sensor color codes:
  • Black = Signal
  • Brown = V+ (12V)
  • Blue = Ground
  • White = Not Used
These wires can be inserted into the 3 position terminals using a small flat blade screwdriver to actuate the spring-loaded mechanism inside the terminal. A vise or clamp can be help with this.



On the inputs that are shared, the wire ends of two sensors can be wound together and then inserted.



Step 4: Verify Sensor Pin Assignments
Before homing your system, we recommend verifying the pin assignments for all of your sensors. This is best accomplished by using a piece of metal to actuate each sensor while looking at a signal diagnostics screen.

For Ethernet based systems, the screen to use for this is the “ESS Data Monitoring” screen, available from the “Plugin Control” menu, and shown below:

In this screen, you should see a checkmark disappear in one of the input checkboxes when a sensor is actuated. You can place any piece of metal in front of the sensor to actuate it. You should see 3 different signals toggle, one for X sensors, one for Y sensors, and one for the B or A sensor. Take note of the input signals that toggle for each sensor, as these will be used when you assign the signals for homing and limits later. If you have one of our Plug and Play electronics packages and XML files, these pins should be pre-configured for you, but it is worth verifying the signals to make sure they are correct.If you have an older, non-Ethernet system and are using the parallel port for control, you can use the Diagnostics (Alt-7) screen to identify your signals, although the pins are not well labelled. You can use the legend below to identify the pins that are being triggered. The blocks representing the signals will be green, and then will go black when a sensor is triggered. Note, these indicators do NOT work when you are using Ethernet for control, and will all be black in this case, which is why we recommend using the ESS Data Monitoring screen instead.

Step 5: Assign Homing and Limit Pins
Note that if you are using any of our electronics systems or kits along with one of our pre-configured XML files, your homing and limit pins should be configured for you already.

Now that your sensors are installed and the pins associated with them are known, it is time to assign these functions in Mach. Go the Config->Ports and Pins->Input Signals tab. Using the pin numbers you determined in Step 4, above, you will want to enable and assign one pin number for X++, X--, and X Home, another for Y++, Y--, and Y Home, and finally the last pin number for your slaved axis Home, A or B depending on your controller. For each of these signals, you will want to make sure the signals are set to “Active Low”.

Your screen should look like the one above, except you will assign the pin numbers to match those from your testing in Step 4.
Step 6: Set up Homing Routine and Soft Limits
Note that if you are using any of our electronics systems or kits along with one of our pre-configured XML files, your homing routine and soft limits should be configured for you already.

Once you have the hardware and pins assigned correctly, you will want to set your machine up for homing and “Soft Limits”, which restrict motion of the machine to safe locations after homing. To do so, go to the Config-> Homing and Limits screen.
You will want to set this screen up as shown below generally, but with a few modifications based on your machine size:

This screen is set up for a PRO4896 system. For smaller systems, you will want to change the X soft limits.
Step 7: Home the Machine
At this point, you can return to the main running screen in Mach. On systems without a Z sensor, please make sure your Z axis is up and out of the way, as this will not be part of the homing sequence.

When you press the “Ref all Home button”, the machine will home the Z axis first (on systems with a Z sensor), then the Y and Y prime (slave) axes simultaneously, and finally the X axis.

When each side trips the sensor on its respective side, it will stop and back off the sensor. Check the squareness of your machine after homing, and make any necessary adjustments by threading the sensors in and out of their brackets, then re-homing.

Your machine is now homed in “Machine Coordinates”, which can be thought of as the absolute coordinates of the machine. To see what the machine is reading in “Machine Coordinates”, click the “Machine Coord’s” button, which should highlight with a red border. After homing, the X and Y coordinates should read 0, and Z coordinate (on systems equipped with the Z sensor) should read a positive number (depending on your specific configuration).

When you actually start to run G-Code, you will probably want to switch back to “Work Coordinates”, which can be thought of as temporary offsets from the main “Machine Coordinate” system of the machine. To do this, click on “Machine Coord’s” such that the red border disappears. Your G-Code will run relative to this coordinate system. It’s fine if your work coordinates and machine coordinates are the same, and in this case you will be cutting relative to your absolute machine origin. However, in many cases it can be helpful to set up your program somewhere else on the machine, and by editing work coordinates, you can shift where your program will cut on your machine, but the machine will still retain its absolute position.

To enable Soft Limits, which inhibit the machine from moving outside of the limits you have set, you will need to click the “Soft Limits” button such that a green border appears around it.

Troubleshooting Tips
Q)My machine X homes correctly, but when the Y tries to home, it keeps bouncing off the bumper.
A)You may have your Y and slaved Y sensors reversed relative to your motors. Verify your pin assignments match the diagrams shown in Step 1.

Q)My machine is in a limit, and won’t allow me to move!
A)You will need to temporarily override the limits to re-enable motion. This can be done from the “Settings” tab by clicking the manual limit override button. This will allow you to re-enable your machine and drive out of the limit.


Q) My machine is moving away from the home switches during homing instead of towards them.
A) You may have the motors on the wrong side of the machine (see Step 1), or you may have their direction pins configured incorrectly. To change the direction of a motor, see the instructions at the end of Step 2.

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