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Dewalt DWP611 Router Mount

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Dewalt DWP611 Router Mount
As part of our line of router mounts, CNC Router Parts is pleased to offer a mount for the Dewalt DWP611, a popular trim router. Machined from solid 2" thick aluminum, these mounts offer excellent rigidity and strength.

The mount comes with our router base adapter plate to connect to 15 series or 40mm series extrusion, and offers easy adjustability to tram your router -- just shim behind the locating pins on the base adapter plate. Also includes t-nuts and mounting hardware.
Documentation
See our Router Mount Assembly guide for step-by-step assembly instructions!

Price: $67.50
New in: Router and Spindle Mounts

2.2 kW Plug and Play Spindle / VFD System

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2.2 kW Plug and Play Spindle / VFD System

Our 2.2 kW Plug and Play Spindle / VFD System is a production-level cutting solution that offers a significant capability upgrade over a standard router by providing a consistent 3 HP of cutting power across a wide RPM range, allowing for faster and deeper cuts.

It is preconfigured to run with any of our CNC Electronics Systems and Kits, or can be integrated into most other CNC electronics configurations.


Key Features:
  • Plug and Play operation with our current CNC Electronics Systems and Kits (retrofit options available for previous configurations).
  • More power. Unlike routers, which advertise only peak power ratings that are never actually achieved under real-use, our 2.2 KW Spindle offers 3 HP of actual cutting power throughout the RPM range (8000 - 24000 RPM) regardless of workload, allowing for much faster operation and greater cutting pass depth.
  • Longer lasting than a router, designed for continuous use in production environments.
  • Operates at quieter volumes than most typical routers.
  • High-quality air-cooled spindle offers simple, reliable and durable operation including internal thermal protection (does not require a liquid cooling solution).
  • ER20 Collet system accepts up to 1/2" shank tooling.
  • Requires only standard/residential single-phase 220V AC power (approx. 8 amp draw, 20 amp circuit recommended).
2.2 kW CNC Spindle and VFD Plug and Play System from CNC Router Parts

Package Includes:
  • GMT 2.2 KW (3 HP) Air-Cooled Spindle
  • 1/2" ER20 Collet
  • VFD Enclosure
    • LS Industrial Systems VFD
    • Power cord (with plug for L6-20 style receptacle)
    • 30 Amp Breaker (for protection of the inverter)
    • Industrial Rotary switch with locking feature
    • Industrial high-flex cable with locking M23 connection between VFD enclosure and spindle.
    • Control cable with 14-pin locking connection between VFD enclosure and CNC control electronics.
    • 300mm x 300mm x 200mm Industrial NEMA Enclosure
    • Cooling Fan

Recommended Accessories:

Compatibility Options
Our current CRP800 Plug and Play Electronics Systems (4-Axis Digital Plug and Play Nema 23 System and 4-Axis Digital Plug and Play Nema 34 System) are "Spindle Ready" and require no additional components to work with this Spindle / VFD system.

The compatibility options available below include additional components for integrating this system with our previous CNC electronics systems, or with DIY CNC electronics. Please refer to our 2.2 kW Plug and Play Spindle / VFD System Setup and Retrofit Guides for detailed installation and setup instructions for each of these options:
  1. CRP500 / MX4660 - this option includes an additional Ethernet cable and gland connector for integrating with either our previous NEMA 23 Plug and Play Systems (systems with CRP5042 digital drivers that were built prior to February 2015), or with the Leadshine MX4660 4-Axis Stepper Driver.
  2. CRP300 - this option includes an additional PMDX-107 Isolated Speed Control card, Ethernet cable, and gland connector for integrating with our previous NEMA 34 Plug and Play Systems (systems with Gecko G201X or G203V drivers, and PMDX-126 breakout board).

Documentation:

Price: $1,695.00
New in: CNC Spindle / VFD

ER20 Collet

Tramming GMT Spindle Mount

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Tramming GMT Spindle Mount

Our 2.2 kW GMT Spindle Mount is machined from solid blocks of billet aluminum for unparalleled strength and rigidity, and is designed with integrated auto-tramming for easy mounting, adjusting, and squaring for our 2.2 kW Plug and Play Spindle / VFD System or other similar cutting tool.

It can mount directly to 15 series, 40mm series aluminum extrusion, or to the Ballscrew Z Axis on our PRO CNC and Benchtop PRO machines.



2.2 kW GMT Spindle Mount from CNC Router Parts

2.2 kW GMT Spindle Mount from CNC Router Parts
2.2 kW GMT Spindle Mount holding our 2.2 kW GMT Spindle

Documentation

Price: $105.00
New in: Router and Spindle Mounts, CNC Spindle / VFD

2.2 kW Plug and Play Spindle / VFD System Setup Guides

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2.2 kW Plug and Play Spindle / VFD System Setup Guides

Our 2.2 kW Plug and Play Spindle / VFD System is preconfigured to run with any of our CNC Electronics Systems and Kits.

Our current CRP800 Plug and Play Electronics Systems (4-Axis Digital Plug and Play Nema 23 System and 4-Axis Digital Plug and Play Nema 34 System) are "Spindle Ready" and require no additional components to work with this Spindle / VFD system.

Compatibility options which include additional components for integrating our Spindle / VFD system with our previous CNC electronics systems, or with DIY CNC electronics are also available.

Please refer to the appropriate guide below for your electronics. If you are unsure which electronics package you have, our systems can be identified by the following:

  1. CRP800 - our current 4-Axis Digital Plug and Play Nema 23 System and 4-Axis Digital Plug and Play Nema 34 System[*]
  2. CRP500 - our previous NEMA 23 systems (system with CRP5042 digital drivers that were built prior to February 2015).
  3. CRP300 - our previous NEMA 34 systems (systems with Gecko G201X or G203V drivers, and PMDX-126 breakout boards).
  4. MX4660 - NEMA 23 DIY electronics kits with the Leadshine MX4660 4-Axis Stepper Driver.
If you are having difficulty identifying your system, please Contact Us and we will be happy to help!

*Please note that all new CRP800 systems come "Spindle Ready" with a 14-pin "SP/THC" connector standard as pictured below, however prior to November 2015, CRP800 systems did not include the "SP/THC" connector by default. If you have one of these systems, this connector will be provided at no cost and you can refer to the "CRP800 Retrofit Guide" for installation instructions.
CRP800 SP/THC 14-pin connector

Setup and Retrofit Guides:

New in: Instructions & Configuration

CNC Design and Make Series

PRO Machine Series Videos

Benchtop PRO Machine Series Videos


Machine Kit Assembly Videos

Benchtop Standard CNC Machine Kit

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Benchtop Standard CNC Machine Kit

Our Benchtop Standard CNC Machine offers class leading performance at an affordable price, giving anyone the opportunity to work with CNC technology without sacrificing quality.

As with our popular Standard CNC and PRO CNC lines of large format CNC machines, the Benchtop Standard offers the power, accuracy, and speed of far more costly alternatives, and is designed & supported by a respected name in the maker community.



CNC Router Parts Benchtop Standard

Features & Benefits
  • Rigid all-metal design (heavy-duty aluminum extrusion and steel plate construction)
  • Easy Step-by-Step Assembly Instructions
  • Compact design for portability and benchtop storage
  • Complete Digital DIY Electronics Package included (standard)
  • Cable management (e-chain) included (standard)
  • Optional aluminum T-slot hold down table available
  • Proudly designed and supported in the USA by CNC Router Parts

Specs
  • Work Area:
    • X: 25" (635 mm)
    • Y: 25" (635 mm)
    • Z: 6.5" (165 mm) - minus spoil board thickness
  • Cutting Speed: 200 IPM
  • Rapid Speed: 300 IPM
  • Drive System: 5 Start Acme Lead Screw
  • Resolution: 0.00025” (0.00635 mm)
  • Repeatability: +/- 0.002” (0.05 mm)
  • Footprint:
    • Width:
      • 31.25" (795 mm) - machine base
      • 41" (1040 mm) - full gantry width (with motor)
    • Length:
      • 36.5" (930 mm) - machine base
      • 41" (1040 mm) - full length (with motor)
    • Weight:
      • 132 lbs (60 kg)
      • 162 lbs (73.5 kg) (with optional aluminum T-slot table)
    • Height: 35" (889 mm) (Z-axis fully raised)

Benchtop Standard Complete Digital DIY Electronics Package
CNC Router Parts Benchtop Standard

Includes everything needed for full machine operation:
  • Aluminum mounting plate with articulating feet
    • Doubles as a controller laptop/PC stand!
  • All digital MX3660 3-Axis Stepper Driver
    • The MX4660 is included in the optional 4-axis version of this package
  • Three 420 oz-in 3.0 mH NEMA 23 Stepper Motors
    • Four motors are included in the 4-axis version of this package
  • Three high flex motor cables
    • Four motor cables are included in the 4-axis version of this package
  • 48V 7.3A switching power supply
    • 48V 12.5A switching power supply is included in the optional 4-axis version of this package
  • AC power cable
  • Ethernet Smoothstepper
  • Ethernet cable (10-foot)
  • Emergency Stop Switch
  • Wire required to connect all components
  • Mach 3 CNC Control Software license included

CNC Router Parts Benchtop Standard
Benchtop Standard, pictured with our Benchtop Standard Complete DIY Electronics Kit, along with optional router mount, and user-provided spoilboard, PC, and router.

What will you make? 3D sculpted instruments, furniture, signs, mechanical parts, functional art? There are an unlimited number of things you can make with your Benchtop Standard CNC machine!


Documentation

Price: $2,195.00
New in: Benchtop CNC Machine Kits

Benchtop Standard Assembly Instructions

Maker Faire Bay Area 2016

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PRO60120 5' x 10' CNC Router Kit
We're excited for Maker Faire Bay Area 2016, where this year CNC Router Parts will be presenting a complete multi-machine production shop, in action, for less than $25,000!

Stop by our booth to see the action, browse our showcase of customer projects, and enter win as we raffle off unique and fun items being produced from wood, aluminum, and steel, live throughout the show!

We are also proud to announce our new PRO CNC 2016 Revision. The new machines will be unveiled for the first time at Maker Faire, where they were originally launched back in 2013! Check back for additional picture and footage of the machines in action as we add them throughout the weekend.












Maker Faire Bay Area, May 20–22, 2016
FRIDAY@MakerFaire 1PM-5PM
Sat 10am-7pm, Sun 10am-6pm
www.makerfaire.com

 

 
Featured Maker Faire Booth Content

PRO60120 5' x 10' CNC Router Kit

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PRO60120 5' x 10' CNC Router Kit

The PRO60120 CNC machine kit provides an enormous work area that supports processing specialty sheet goods like full 5' x 10' Baltic Birch plywood, Aluminum, High Density Plastics, and 61" x 121" Medium Density Fiberboard (MDF).

The PRO60120 also features Profile Linear Guide Rails, our PRO Rack and Pinion drives on the X and Y axes, and Ballscrew Z Axis, offering higher speeds, greatly improved ease of assembly and machine tuning, and greater stiffness and spindle capacity than our Standard CNC machine kits.

It is designed to easily expand to a larger machine in the future simply by adding more framework, gear rack and linear rail.

CNC Router Parts PRO60120

Features & Benefits
  • Premium linear motion components (profile linear guide rails, precision ballscrew Z axis, and our PRO rack and pinion drive system)
  • Rigid all-metal design (heavy-duty aluminum extrusion and steel plate construction)
  • Cable management (e-chain) included (standard)
  • Easy Step-by-Step Assembly Instructions
  • Proudly designed and supported in the USA by CNC Router Parts

Specs
  • Work Area:
    • X: 63.25" (1607 mm)
    • Y: 125" (3175 mm)
    • Z: 8" (203 mm) or 12" (304 mm) - minus spoil board thickness [1]
  • Footprint:
    • Width: 75" (1900 mm)
    • Length: 138" (3500 mm)
    • Height:
      • 35" (889 mm)
      • 35" (889 mm)(with optional Steel Leg Kit)
    • Weight:
      • 555 lbs (252 kg)
      • 708 lbs (321 kg) (with optional Steel Leg Kit)
  • Cutting Speed:
    • 250 IPM+ (NEMA 23 version)*
    • 500 IPM+ (NEMA 34 version)*
  • Rapid Speed:
    • 750 IPM+ (NEMA 23 version)*
    • 1200 IPM+ (NEMA 34 version)*
  • Drive System:
    • X/Y: PRO Rack and Pinion
    • Z: Precision Ballscrew
  • Resolution:
    • X/Y: 0.0005” (0.0127 mm)
    • Z: 0.0002” (0.005 mm)
  • Repeatability: +/- 0.001” (0.025 mm)
  • Accuracy: +/- 0.005” (0.127 mm) or better
*Using CNC Router Parts Electronics

What's included
This kit includes all of the parts needed to build the mechanical portion of a 4' x 8' PRO CNC machine:
  • Aluminum extrusion, cut to length, drilled, counterbored, and tapped for easy assembly
  • Profile Linear Guide Rails and Bearings
  • PRO X & Y bumper kits
  • PRO rack and pinion drives and PRO gear rack
  • Ballscrew Z axis
  • All required fasteners
  • Cable Track (E-chain)
In addition, PRO CNC kits are broken down and packed by sub-assembly, helping to make your build straightforward and organized:
  • Machine Base, 5' x 10' (CRP810-00-60120)
  • Machine Risers (CRP820-00)
  • Machine Gantry, 5' (CRP830-00-60)
  • Z-axis (CRP840-00)

Product Notes
  1. We provide separate options for Z-Axis Travel and Gantry Height. Increasing the gantry height will negatively impact machine stiffness. If you plan to cut mostly sheet goods or harder materials, we do not recommend increasing the gantry height. If you require increased Z-Axis Travel, this can be accomplished without raising the gantry with our 12" Ballscrew Z-axis and standard 8" Gantry Height by recessing your work-piece in the table, or off the front of your machine (select the 12" / 8" option below for this configuration).

Recommended Accessories
CNC Router Parts PRO60120
Documentation

Price: $6,125.00
New in: PRO CNC Machine Kits

PRO CNC 2016 Revision

Next: PRO CNC Assembly Instructions
Previous: PRO60120 5' x 10' CNC Router Kit
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PRO CNC Assembly Instructions

CNC Router Parts is proud to announce the release of a brand new 2016 revision of our PRO CNC line of large format CNC machines, debuting this weekend at Maker Faire Bay Area 2016.

CNC Router Parts PRO4896

We first launched the PRO CNC line in 2013 (also at Maker Faire!), and these have been great machines, serving hundreds of customers over the past three years, but we're always looking to improve. In that light, the newest kits will feature the following changes.

  1. Profile linear rails.
    We invented the V-Con rail system to help make rugged, high quality linear motion affordable, and it has served well in this capacity. However, we’ve finally been able to source profile linear rails at a price that makes sense for our machine kits. While they are still more expensive, the simplicity and ease of assembly they offer justifies the modest increase in price to the kits. We will still offer individual V-Con components, but our PRO kits will be based on the new rail system.
  2. New base fasteners.
    We’ve changed the extrusion base design of our machines to use anchor counterbore fasteners, the stiffest connection method available that still maintains flexible positioning for machine cross-members. This connection method streamlines assembly and makes it easier to square the base of the machine during assembly.
  3. Updated Z axis.
    Our ballscrew Z axis has also been re-designed to use profile linear rails, and has additionally received a speed upgrade with 10mm pitch ballscrews (previously 5mm pitch screws). The axis has also been re-configured with fixed rails and a moving drop plate for routers or spindles, allowing for more usable travel, and providing a complete 8" clearance under the gantry, even with a 3” long tool installed.
  4. Cable track is now included, standard.
    We have traditionally offered a cable track (e-chain) as a optional kit for our machines, as we have had customers who want to build or engineer their own cable management solutions. While we will still offer this to the few customers who want to go this route, we have found over the past three years that the majority of our customers want a cable track solution included with their mechanical kit.

As always, whenever we revise our machine kits, we strive to make the new revision backwards compatible for current customers who wish to upgrade their systems, and this new revision is no exception. We will be offering multiple options for those interested. The new revision requires no changes to the overall frame of the PRO series (the series and lengths of the aluminum extrusion members have not changed).

New kits will officially be available for sale on June 1, 2016, and upgrade kits for previous versions of our PRO CNC machine will follow and become available 2-3 weeks after this.

Check in with us soon to see footage of the new machines in action at Maker Faire 2016!

PRO CNC Assembly Instructions

Next: RAPTOR Composite Nails
Previous: PRO CNC 2016 Revision
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PRO CNC Assembly Instructions

CNC Router Parts is pleased to present assembly instructions for our PRO CNC Machine Kits.

PRO CNC machines feature Profile Linear Guide Rails, our PRO Rack and Pinion drives on the X and Y axes, and Ballscrew Z Axis, offering higher speeds, greatly improved ease of assembly and machine tuning, and greater stiffness and spindle capacity than our Standard CNC machine kits.

PRO CNC machines are designed to easily expand to a larger machine in the future simply by adding more framework, gear rack and linear rail.



Plans
These plans provide full step-by-step instructions for assembling your PRO CNC Machine:
Please Note
These instructions are for the latest revision of our PRO CNC machine kits. For information regarding our previous revision machines, plans are available in our Machine Plans section.

New in: Machine Plans

RAPTOR Composite Nails

Next: Benchtop PRO Assembly Instructions
Previous: PRO CNC Assembly Instructions
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RAPTOR Composite Nails
The RAPTOR® Polymer Composite finish nail system offers a quick and safe clamping method for holding sheet goods down to your machine spoil board. The composite nails hold better than metal nails, but can be machined through without damage to your CNC tooling.

These nails and nailers allow for easy clamping of multiple layers or for small pieces, and save on both set up time and removal down time.

Best of all, they eliminate the potential for router bit damage from accidentally machining into screws or other traditional metal workholding hardware.


These finish nails come in a variety of lengths for use with materials of different thicknesses, and melt slightly during insertion for a powerful hold, so 3/8" penetration into an MDF spoilboard is all that's required.

The nails can easily be broken off of a finished work piece or waste material, and can be painted or stained.

Designed for use specifically with Omer B17P Composite Finish Nailer.

Price is for a single box of 2,350 nails.

Price: $38.29
New in: Standard CNC Accessories, PRO CNC Accessories, Accessories, Other Tooling / Accessories

Benchtop PRO Assembly Instructions

Next: Standard CNC Machine Plans
Previous: RAPTOR Composite Nails
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Benchtop PRO Assembly Instructions

CNC Router Parts is pleased to present machine plans for our Benchtop PRO CNC Machine Kit.

Benchtop PRO is an extremely rigid, highly accurate CNC machine designed with a smaller footprint for any shop or garage.




Plans
These plans provide full step-by-step instructions for assembling your Benchtop PRO CNC Machine:

Assembling the Benchtop PRO

Step-by-step assembly process following the written machine plans (2015 revision, current version coming soon!)

New in: Machine Plans & Assembly

Standard CNC Machine Plans

Next: Wine Glass Holders
Previous: Benchtop PRO Assembly Instructions
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Standard CNC Machine Plans

CNC Router Parts is pleased to present machine plans for our popular line of affordable, large-format Standard CNC Machine Kits.

The plans shown below feature mechanical components to interface with Nema 23 motors. For a Nema 34 system, the Rack and Pinion drives, Z-axis motor mount plate and Z-axis shaft coupler change, but all other aspects of the design remain the same.


Our latest plans (revision are now available in easm format, pdf, and native Solidworks. These plans feature our new drop-in fastener system for easier assembly -- no more fighting with carriage bolts or frustration when things are built out of order. For those not familiar, easm is a free 3D format that allows you to rotate, zoom, and take measurements off of the plans. To view the easm files, just download the free edrawings viewer. Download and enjoy!

Documents
CRP2448
2' x 4' Standard CNC
CRP4848
4' x 4' Standard CNC
CRP4896
4' x 8' Standard CNC
Machine Plans Bundle
(zip Bundle of PDFs/EASMs)
CRP2448-00.zipCRP4848-2012Q2.zipCRP4896-2012Q2.zip
Overall Machine Assembly (PDF)CRP2448-00-01.PDFCRP4848-00-01.PDFCRP4896-00-01.PDF
Base Assembly (PDF)CRP110-00-2448.PDFCRP110-00-4848.PDFCRP110-00-4896.PDF
Gantry Riser Assembly (PDF)CRP120-00-30.PDFCRP120-00.PDFCRP120-00.PDF
Gantry Assembly (PDF)CRP130-00-24.PDFCRP130-00-48.PDFCRP130-00-48.PDF
Z Axis Assembly (PDF)CRP140-00.PDFCRP140-00.PDFCRP140-00.PDF
Solidworks Machine Plans
(zip Solidworks bundle)
CRP2448-SW.zipCRP4848-00sw.zipCRP4896-00sw.zip
For custom sized Standard Series CNC machines, simply choose the instructions for the closest-sized machine above.

For additional help, see our Tips and Tricks for Standard CNC Machine Construction.

New in: Machine Plans & Assembly

Wine Glass Holders

Next: Simple Ukulele (2.5D)
Previous: Standard CNC Machine Plans
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Wine Glass Holders

Make your own wine glass holders as demonstrated at our Portland Mini Maker Faire 2015 production demo.   Made from 1/2" bamboo, these are a great project for any of our CNC machines.

A complete video walkthrough is included below that demonstrates step-by-step how this was designed in Fusion 360, how to generate g-code for your CNC Router Parts machine, as well as running it on our Benchtop PRO CNC machine.



Bamboo wine class holder in progress    Bamboo wine class holder final product

How to make your own:

Project Sources

Check our YouTube Channel (www.youtube.com/cncrouterparts) for this and more project walkthroughs.


New in: Design and Make Project Series

Simple Ukulele (2.5D)

Next: Parametric Dust Shoe
Previous: Wine Glass Holders
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Simple Ukulele (2.5D)

This is a simple ukulele that should require less than 20 minutes of machining time. We've made examples from basswood, maple, and fir with good results. Fir and basswood are nice and light however maple is a very durable and attractive wood to stain.

The project files are posted including the Fusion design file (.F3D) as well as CAD-independent files such as STL and DXF. Watch the included video on how we made ours.



Simple Ukulele (finished)      Simple Ukulele (parts)

What You'll need to make your own

  1. Solid Wood (Maple, Fir, Basswood are popular choices) 
    •      7.5" x 10" x 2" - Main Body
    •      3" x 14.5" x .5" - Neck
  2. Ukulele-style Tuners (we've used these)
  3. Bridge (3D print the included bridge STL or something like these)
  4. Fret Board (can make or something like these)
  5. String Trees (like these)
  6. Soprano Ukulele Strings (like these)

Source Files


New in: Design and Make Project Series
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